traveling grate grate kiln shaft furnace - search results

China Afghanistan Coal Use Boiler Grate Travelling Grate ...

China Afghanistan Coal Use Boiler Grate Travelling Grate Fire Furnace, Find details about China Afghanistan Coal, Stoker for Boiler from Afghanistan Coal Use Boiler Grate Travelling Grate Fire Furnace - Dalian Sunshine Boiler Auxiliaries Co., Ltd.

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Understanding Pellets and Pellet Plant Operations – IspatGuru

Shaft furnaces are more energy efficient than the traveling grate or grate-kiln systems. The shaft furnace is well suited for pelletizing magnetite, but not hematitic or limonitic ore materials. Disadvantages of shaft furnaces are low unit productivity and difficulty in maintaining uniform temperature in the combustion zone.

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Grate-kiln furnace | metallurgy | Britannica

Other articles where Grate-kiln furnace is discussed: iron processing: Pelletizing: This was followed by the grate-kiln and the traveling grate, which together account for more than 90 percent of world pellet output. In shaft furnaces the charge moves down by gravity and is heated by a counterflow of hot combustion gases, but the grate-kiln system combines a horizontal traveling grate…

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SINOM GROUP

Highlight of the grate-kiln technology: > strong adaptability on the flexible raw material characters; > it can use coal as fuel; > the requirement of main equipments on high temperature resistance quality is relatively low. > both hematite and magnetite available. > high productivity with high-level automation. > green and mass production.

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traveling grate grate kiln shaft furnace

Vertical Shaft Kiln Technology 20 The machine is outdated and is being gradually phased out in view of technological upgrade in the filed of induration. Vertical shaft furnaces are not as common as the traveling grate or grate kiln systems. The shaft furnace is well suited for pelletizing magnetite, but not hematitic or limonitic ore materials.

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CONTRIBUTIONS TO THE TECHNOLOGY COMPARISON …

in shaft furnaces, grate-kiln systems or on straight grates. Rotary kilns were originally developed in the late 19th century for Portland cement production [1]. The main development work for the successful adaptation of the process to the thermal

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comparison between straight grate and grate kiln ...

shaft furnace and rotary kiln the comparison between vertical shaft furnace and ... Traveling grate pelletizing | Outotec Our traveling grate process is the leading technology for producing pellets suitable for blast furnace and direct reduction.

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US4089697A - Manufacture of Portland cement - Google Patents

A method of calcining solid materials on a downdraught travelling grate prior to treatment at a higher temperature on a continuously operating kiln, wherein heat for said calcining is obtained by drawings hot gaseous effluent from the kiln into the travelling grate through the solids discharge outlet thereof, characterized in that additional heat from an auxiliary source is induced into a ...

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Green Pellet - an overview | ScienceDirect Topics

The induration temperature and time required depend on the mineralogy of the iron ores as well as binder type and amount. Three furnace types have been used for pellet induration: shaft furnace, travelling grate, and grate-kiln. The shaft furnace is the original technology used for this application, but is little used nowadays [119].

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(PDF) THE GROWING IMPORTANCE OF PELLETIZING FOR IRON …

Figure 2 – Basic diagram of Rotary Kiln and Traveling Grate Furnaces ( 2, 3 ) Nowadays, total world capacity of pelletizing is a round 380 Mt/year of pellets to be used as feedstock for blast ...

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Iron ore pellets as feed to Sponge Iron Plants

pellets, namely shaft furnace technology, grate - kiln process and travelling grate or straight grate process. The shaft furnace technology was the first to be developed because of its simplicity in operation. The green balls, charged on top of a furnace move downward by gravity to various thermal zones while being exposed to friction and ...

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Method of processing ore on a traveling grate

The traveling grate chain travels through the furnace chambers then over a head shaft then under the respective windboxes through ambient air then back to its starting point. At the discharge end of the grate the pellets can be fed into a rotary kiln for additional heating or the pellets can be cooled by air being forced upwardly through the ...

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ROLE OF IRON ORE PELLETS TO ACHIEVE TARGET OF …

Shaft Furnace Technology Grate-Kiln Process ... The grate-kiln process has three units for meeting ... traveling grate while pellets are fired in a rotary kiln by radiation. Hot pellets are cooled in a rotary cooler. Hot air from the rotary kiln is used in the grate for …

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process for indurating dried pellets in a rotary kiln

The grate-kiln system depicted in Fig 1 consists of a traveling grate for drying and preheating the pellets to about 1040 deg C, a rotary kiln for uniformly heating the throughput to the final induration temperature of 1315 deg C, and an annular cooler for cooling the product and heat recuperation.

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Pellet Manufacturers Association of India

There are several iron ore pelletizing processes/technologies available. Some of them are Shaft Furnace Process, Straight Traveling Grate Process, Grate Kiln Process, Cement Bonded Process (Grangcold Process, MIS Grangcold Process, Char process etc. and Hydrothermal Processes, (COBO Process, MTU Process, INDESCO Process) etc.

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Grate Kiln Suppliers, all Quality Grate Kiln Suppliers on ...

Grate Kiln, Grate Kiln Suppliers Directory - Find variety Grate Kiln Suppliers, Manufacturers, Companies from around the World at drain grating covers,grating clip,cassava grating machine, Cement Making Machinery

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11.23 Taconite Ore Processing

W Grate/kiln furnace feed 3-03-023-49 ... c Traveling grate feed 3-03-023-09 c Traveling grate discharge 3-03-023-10 ... apparatus currently used are the vertical shaft furnace, the straight grate, and the grate/kiln. Most large plants and new plants use the grate/kiln. Currently, natural gas is the most common fuel used for pellet

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Iron Ore Pelletizing Grate-Kiln System Brochure - ...

Plant overview Grate-KilnTM iron ore pelletizing system The first Grate-KilnTM system pellet plant was installed in 1960. The plant took iron ore concentrate and produced superior iron ore pellets (which are spheres of high iron content and uniform quality) for blast furnace and direct reduced iron feed. Since then, Grate-Kiln systems have been used for over 50 plants, on both magnetite and ...

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pelletising plant through grate kiln route

Jan 01, 2012· Traveling grate and grate-kiln processes rely on the pellets being carried through a number of thermal zones by a moving perforated grate; in the case of the straight-grate, the final stage of induration occurs in a rotary kiln. The grate-kiln …

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Grate Kiln System

The GRATE-KILN System has changed significantly in design concept since the first systems were commissioned for Cleveland Cliffs Iron Company in the early 1960's through the most recent startup of the LKAB KP-79 plant in Kiruna, Sweden in 1981. Initial GRATE-KILN plants were designed with no heat recuperation systems and typically consisted ...

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iron ore grate kiln pellet plant process

Two industrial systems dominate the iron ore pelletising industry Outotec's travelling grate (accounting for over 2/3 global production) Grate-Kiln pelletising system Note: low capacity shaft furnaces have only regional relevance The Outotec travelling grate is unique Plant capacity available from 1.0 to 9.25 Mtpy in a single machine. Get More

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THEODORE E. SEPPANEN, SR.

THEODORE E. SEPPANEN, SR. Trained and worked on all aspects of the grate-kiln operation at the Empire Mine operated by Cleveland-Cliffs including: Balling and Screening (Vibrating and Roller Screens), Bentonite and Organic Binder Addition and Mixing, Conveying and Distribution of Green Balls on the Grate Bed, Induration of Green Balls, Grate ...

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Shaft Furnace - an overview | ScienceDirect Topics

Induration involves drying, preheating, and firing green pellets in straight grate, grate-kiln, and shaft furnaces to produce fired pellets with desirable quality. The mechanical strength and metallurgical performance of fired pellets depend on the mineralogy of the fired pellets, which is formed through the reactions within and between ore ...

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China Straight Grate / Travelling Grate/ Pallet - China ...

The belt calcining system consists of a fixed calciner and a group of trolley which can move on the track.The pellets on the trolley pass through the drying, heating and cooling areas of the roaster. Different from the grate rotary kiln system, the refractory material is fixed, so its thickness is larger and heat retention is better.

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Influence of Oxide and Silicate Melt Phases on the RDI of ...

Blast furnace or shaft furnace feed should form a perme-able bed of material, permitting gas flow through it uni- ... pleted on a travelling grate, where as in "Grate-kiln" ma-chines, drying and preheating takes place on grate, the fir- ... The traveling grate is loaded with approximately 0.05m

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Travelling grate-Products-Ande metallurgical

The working process of travelling grate is: sieve the pressed raw ball containing the mixture of iron ore powder by screening machine, put the qualified ball into the grate for roasting, dry and preheat the ball to produce certain strength, and then send it to the rotary kiln through the kiln tail chute for roasting, so as to meet the quality ...

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Recent technological advancements in high capacity pellet ...

Shaft Furnace Grate-Kiln Traveling Grates 0 20 40 60 80 100 120 140 Magnetite Magnetite/ Hematite Hematite Limonite/ Weathered Ores 1.8 4.2 1.2 0.0 25.0 2.6 3.1 0.0 89.2 52.6 36.3 5.6 126.5 52.8 120.7 44.4 C a p a c i t y (e v e r b u i l t) [M i l l. t / a] Pelletizingcapacity ever built China not fully shown Status: 07/2012 16 April 2013 ...

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shaft furnace | metallurgy | Britannica

In iron processing: Pelletizing. …of firing equipment was the shaft furnace. This was followed by the grate-kiln and the traveling grate, which together account for more than 90 percent of world pellet output. In shaft furnaces the charge moves down by gravity and is heated by a counterflow of hot combustion gases, but the…. Read More.

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Introduction to Iron ore Pellets and Pelletizing processes ...

Grate kiln process. The grate kiln process was developed by former Allis Chalmer and the first plant on this technology was constructed in 1960. In the grate kiln process (Fig 3) the traveling grate is used to dry and preheat the pellets. Material moves on straight travelling grate till it attains the temperature in the range of 800 deg C to ...

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Leading Supplier for Iron Ore Pelletizing Equipment | CVIC ...

Roller Screen/Feeder, Reciprocating belt conveyor, balling disc, Straight Grate / Travelling Grate Pelletizing Equipment, Grate-Kiln / Rotary Kiln Pelletizing Equipment, Shaft Furnace Pelletizing Equipment Solutions, Sintering Plant Equipment Solutions, Ironmaking Blast …

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Grate kiln pelletizing plant - Outotec

The grate chain travels flat and straight. The grate travels through a furnace with several zones that expose the pellets to different temperatures. Once the pellets are discharged into the kiln, the grate chain returns underneath. The grate is driven by a motor with gearbox or hydraulic drive. The grate is supported by rollers. Rotary kiln

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(PDF) GUIDELINES FOR SELECTING PELLET PLANT TECHNOLOGY

the furnace cooling zones to cool and recover the latent h ... the grate-kiln system consists of three separate process units connected in series: a traveling grate for drying and preheating green ...

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About CVIC | Iron Ore Pelletizing Equipment | CVIC ...

Today, customers can find our equipment in nearly every shaft furnace pelletizing plant in China. More than 30 Grate-kiln Pelletizing plants in China and across the globe have adopted our equipment into their production lines. To date, CVIC has delivered equipment to over 120 shaft furnace pelletizing plants in …

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